PTFE Heavy Belt, great release and long lifetime for flooring, textile, wood industry.
PTFE Heavy Belt, with special formulated PTFE(Teflon) coating and fine weaved fiberglass fabric, is used as release liners or belts for various flooring applications.
Since PTFE heavy belting can withstand high temperatures, and is non stick, chemical resistant and has strong tensile strength, so PTFE coated conveyor belt or release sheet is used for rubber curing in ovens, walk off mats producing, Luxury vinyl tile manufacturing, PVC backed carpets and so on.
Why use PTFE Heavy Belt?
In order to work as a release liner or conveyor belt, this belt are cured in ovens, so this material must be able to resistant high temperatures and easy to release flooring.
ESONE PTFE coated fabrics are the Non stick solution for various flooring manufacturing, because it will offer the best release surface and longer lifetime than any similar product on the markets, and is critical to the performance of the producing process and the quality of the carpet or flooring.
Property of ESONE PTFE coated fabrics
★ Non stick and easy release surface
Teflon coated fabric has a high quality PTFE coating, which is specially formulated to meet the requirements of the flooring industry.
★ Custom textured surface
The surface of PTFE Heavy Belt can be customized, it could be heavy textured, moderately textured or slightly textured. Esone will control the surface by weaving with large or normal yarn fiberglass, or adjusting the PTFE content.
★ High tensile and low elongation
PTFE heat resistant fabric has high dimensional stability and excellent tensile strength. Which will maximize the belt changing life and minimize the production cost for flooring manufacturers.
★ Ridging, puckering and creasing resistance
ESONE PTFE Heavy Belt has additional property like ridging, puckering and creasing resistance, which is designed for large belting or heavy duty belting applications in carpet or floor covering industry, where rubber and PVC backing is being processed.
Applications of PTFE Heavy duty belting
★ Walf off mats manufacturing
ESONE PTFE Heavy Belt is critical in this application, which need to resist high curing temperatures of nitrile rubber, has non stick surface to release the cured rubber, and high tensile to bear the press in the bonding process of the carpet.
★ Crumb rubber mats manufacturing
Recycled crumb rubber mixed with TPU will be molded, pressed and cured onto the PTFE conveyor belts.
Working in High temperature and High pressure tough environments, PTFE coated fiberglass belt must has strong mechanical property and excellent PTFE coating.
★ Padded and cushion backed flooring
With PVC or PU backed, padded and cushion backed flooring is used in artificial turf, conventional carpet, therapeutic pads and so on.
ESONE PTFE Heavy Belt must be able to withstand heat during the curing process, and resistant chemical foaming agents in PVC and PU.
★ Carpet heat-setting
ESONE PTFE heavy duty belt must work continuously in high temperature, moist environment which full of chemicals.
★ Luxury vinyl tile manufacturing
The processing of Luxury vinyl tile can be small heat press machine operated by workers, or large integrated equipment which offer high temperature and high pressure lamination.
A upper belt and a lower belt will be needed for the lamination.
Not only requiring the easy release, heat resistant, chemical resistant, high tensile property, some equipment with very long width will need the belt to porous, which can allow outgassing during the curing and vulcanization.
The specification of PTFE heavy conveyor belt
Product | Product Category | Coating |
---|---|---|
PTFE GLASS FABRIC | HEAVY BELTING SERIES | PTFE |
PTFE Fabric Heavy Belting Series | |||||
---|---|---|---|---|---|
Style | Standard Width(mm) Please ask for other widths | Normal Thickness (mm) | Weight (g/m2) | PTFE Content (%) | Tensile Strength Warp/Fill (N/cm) |
YS9035AJ-ESONE | 1000, 1500, 2600 | 0.35 | 680 | 64 | 540/508 |
YS9040AJ-ESONE | 2600, 2800 | 0.40 | 780 | 57 | 540/508 |
YS9045AJ | 1000, 1500, 2600 | 0.45 | 900 | 55 | 540/508 |
YS9060AJ-ESONE | 2500 | 0.60 | 1170 | 50 | 880/840 |
YS9063A | 2350 | 0.63 | 1140 | 48 | 880/840 |
YS9066A | 2260 | 0.66 | 1050 | 45 | 890/850 |
YS9068A | 2450 | 0.68 | 1015 | 41 | 890/850 |
YS9070A-ESONE | 2650 | 0.70 | 1350 | 50 | 960/940 |
YS9075A | 1500 | 0.75 | 750 | 40 | 780/760 |
YS9076A-1 | 2350, 2550 | 0.76 | 1015 | 43 | 800/780 |
YS9076A-2 | 3800 | 0.76 | 1150 | 50 | 840/800 |
YS9079A | 3800 | 0.79 | 1290 | 55 | 840/800 |
YS9088A | 1230 | 0.88 | 1230 | 42 | 1200/1100 |
YS9089A | 3800 | 0.89 | 1085 | 38 | 1120/1020 |
YS9090P | 1500 | 0.90 | 1150 | 25 | 1200/1100 |
YS9090A-ESONE | 1500, 1600, 2250 | 0.90 | 1600 | 47 | 1300/1200 |
YS9094A | 1600 | 0.94 | 1050 | 20 | 1200/1100 |
YS9095A | 1500, 2600 | 0.95 | 1385 | 36 | 1200/1100 |
YS9100A-ESONE | 1500, 1700, 1900, 2250 | 1.00 | 1800 | 45 | 1360/1260 |
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